Unlike the upper floors (sky floors), the slab on grades structure is in direct contact with the ground like the ground floor or basement. Every house has this floor but it is often designed in a “prescription” style based on experience. The problem is that young people with no experience can prescribe medicine without understanding 🤣. Many unfortunate cases have occurred due to improper calculation of the load-bearing capacity, such as the weak ground below sinking, leading to cracked floors, peeling tiles… causing loss of aesthetics, negative psychological effects, and even danger to residents. Please share a simple practice on this construction design issue.

 

Foundation floor structure design

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💎Slab on grade Details

Experience in residential buildings for generations, the simplest is that the floor of a normal house is structured as 🗻Photo 1:

Design of floor structure-Traditional

The load-bearing structure of the floor (under the tiles and mortar) is unreinforced concrete, even using broken brick concrete or sand-cement mortar. Under the load-bearing layer is an artificial sub-grade of sandy soil, then the natural soil. The floor structure is independent and does not transfer the load to the foundation (under the foot of the column or load-bearing wall).

Designing floor structure-to create industrial floors
🗻Photo 2: Industrial floor
The load used is larger than that of a house, usually reinforced concrete floors are made with 1 layer or 2 layers. Below are artificial sub-grade layers consisting of compacted sand – base rock with a certain minimum thickness, then the natural ground. This structure is quite similar to the roadbed.
 
Because concrete is prone to cracking when the floor area is large, it is necessary to divide the floor into contraction joints and expansion joints to control surface cracking caused by shrinkage and thermal expansion. Normally, the design engineer arranges the distance between contraction joints not exceeding 9m, expansion joints not exceeding 50m. The structure of these joints can be referred to as the bottom part of 🗻Photo 2
 

💎In case the ground is too weak

piles must be used, the floor structure is designed as the upper floor, the piles are like columns supporting the floor, ignoring the work of the soil (due to being too weak). Because the cost of pile construction is large, design consultants need to consider carefully, only when calculating floors on natural ground leading to:
 
– Settlement exceeding the standard limit: in terms of absolute settlement value, differential settlement
 
– Internal force of the floor (due to load, due to uneven settlement) causing cracks in the floor exceeding the allowable limit.
 

💎Design Codes

TCVN 9362:2012 “House and construction foundations – Design code”.
 
Limit settlement value, usually in case 1.3 of table 16 of the Standard
 
– Absolute settlement: 80mm
 
– Relative settlement: 0.001; meaning the difference in settlement between any 2 points 1m apart must not exceed 1mm. If this criterion is not met, design consultants need to carefully check that the floor is not cracked or settled too much, affecting the operation of people and technological machinery.
 

💎Calculate the settlement

Calculating settlement of the foundation floor is identical to calculating settlement of the foundation on an elastic foundation, which is a simple method for most structural design cases: the ground is still working within the elastic limit, and plastic deformation has not yet appeared.
 
The method follows section 4.6.8 and appendix C of TCVN 9362:2012, the familiar ground calculation diagram is the Linear Deformation Half-Space (layer addition method 🗻Photo 3), Appendix C.1.2 of the Standard.
Design of floor structure-floor subsidence

The second settlement calculation diagram is the Linear Deformation Layer with finite thickness, according to section 4.6.8.b) and appendix C.1.8 of the Standard, applied when the ground is quite strong, that is when:


– In the area where settlement has not stopped, there is a good soil layer with deformation modulus E≥100MPa


– The floor has a large size (width >10m) AND the deformation modulus of the soil layers is E≥10MPa


The calculated thickness of this finite deformation layer is determined according to appendix C.1.9 of the Standard.


💎practical Structural Engineering steps


1️⃣Determine the elasticity coefficient of the foundation K:


The settlement load p is considered to be evenly distributed on the floor, including the weight of the floor itself and the Sub grade layers. (See Example)


Settlement s is calculated by one of the two methods: Addition of layers or Linear deformation layer with finite thickness


K = p/s


To verify the field data for the value of K, use the compression table test on the Sub grade foundation in the correct order of layers as designed.


2️⃣Calculation model of the foundation floor


The calculation diagram is a table on an elastic foundation, using structural design software according to finite elements, such as Etabs, Safe..


The foundation coefficient K can be taken as constant or changed to distribute by area on the floor area. The foundation coefficient K diagram changes more accurately with the actual operation of the foundation floor because the settlement value changes: the largest at the center of the foundation and gradually decreases towards the edge. Design engineers can refer to the way to divide the K coefficient zone as in 🗻Photo 4, in each zone K is taken according to the settlement at the dot point of that zone.

Design of floor structure structure

3️⃣Load distribution on the floor in the following cases: whole floor and offset


If the calculation diagram of the foundation coefficient has a constant value over the entire floor area, the load on the whole floor will not cause internal force. In reality, the load (people, warehouses, vehicles, etc.) never acts on the floor with the same value. To simplify the calculation diagram of the structure design, it is possible to load (live load) offset according to the column grid.


According to the cases: checkerboard and strip in each direction as 🗻Photo 5.

Design of floor structure structure load
4️⃣Design Slab on grade
 
🔲Durability: software to calculate internal forces in slab structure, used to design reinforced concrete floor. Residential floors are often designed with non-reinforced concrete components.
 
Industrial floors often have concrete thickness, reinforcement and Subgrade layers arranged according to experience depending on the load used in T/m2. At that time, perform the test based on the internal force of the floor from the calculation diagram.
 
🔲Serviceability: subsidence, cracking of the floor.
 
Note to check the condition of the settlement difference between any 2 points.
 

🎁Example of practical calculation:

 
Industrial floor, load used 5T/m2. Size 15x30m.
 
Results of geological survey of the ground as 🗻Photo 6
Design of floor structure-for example
Calculation diagram of the floor on elastic foundation with load used (live load) material according to 6 cases of cell deviation and material on the entire floor area.
 
Weak soil, soil layers with deformation modulus E<10MPa, so settlement is calculated according to the Layer Addition diagram.
 
🔲Case 1, the constant foundation coefficient is Ko = 150T/m3 at the center of the foundation with the largest settlement of 44mm. The load combination is evenly distributed throughout the floor without causing internal force, other combinations require a 300mm thick floor with Φ14a150 reinforcement to ensure control of crack width.
 
(See attached calculation files as 🗻Photo 7)
Design of floor structure-cracked floor

🔲Case 2, the foundation coefficient changes with the maximum value Kg=850T/m3 at the corner of the floor, corresponding to the smallest settlement of 15mm. The load combination evenly distributed throughout the floor causes uneven settlement, the largest being 37mm at the center of the foundation (🗻Photo 8). This is more suitable for the actual working of the foundation floor structure. The smaller internal force leads to the reinforcement only needing Φ12a50.

Design of floor structure-floor force in the floor

 

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The floor design process can be applied to raft foundations on natural ground, the working method is identical. The only difference is the load: The raft foundation mainly bears the column foot load concentrated on the surface. So it is using a skill that is applied to many Structural Engineering applications.

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